Why Agv Lithium Battery Technology Is Important to AGVs and AMRs

The battery technology used in automated guided vehicles (AGVs) is crucial to their performance. Lithium batteries are quickly becoming more popular for many reasons.

Whether you use lead, GEL or lithium depends on your charging strategy for your AGVs.


Agv Lithium Battery

Automated guided vehicles (AGVs) and Autonomous Mobile Robots (AMRs) rely on powerful batteries that can power their movement through warehouses, factories and other logistics environments. The right battery technology can help facilities withstand the demands of automated robotics, enabling them to deliver increased productivity, lower labor costs and improve their bottom line.

Unlike lead-acid batteries, which require significant time to recharge after every use, lithium batteries offer a faster charging and longer battery life without sacrificing safety or efficiency. In addition, they are a lot lighter than AGM batteries.

They’re also more efficient, which means that if you charge them at a higher rate you’ll have more energy available for your AGV to operate with compared to lead-acid batteries, which lose about 20% of their power.

For this reason, it’s important to choose an agv Lithium Battery that is designed specifically for AGVs and will perform optimally in the unique environment of a warehouse or factory. The best way to ensure this is to invest in a high-quality agv Lithium Battery from an industry leader like OneCharge.

Our performance and safety tested lithium solutions provide the power and energy densities, fast charging, and battery manager system integration functionality needed to support the design goals of original equipment manufacturers and meet the performance and productivity demands of AGV/AMR outfitters and equipment owners. Combined with an agv lithium battery’s flexibility to handle the various types of opportunity charging, these features enable the most cost-effective battery charging strategy.

Additionally, our agv lithium battery can handle extreme cold temperatures, making them ideal for applications such as freezers and cold storage warehouses. The temperature range of -30degC is ideal for these types of operations, avoiding the need to cool down the vehicle to prevent battery failure and prolong the battery lifespan.

As a leading manufacturer of AGV batteries, we’ve worked with hundreds of customers across the globe to deliver reliable power solutions that work well in their environments. Whether it’s flooded lead-acid, VRLA, NiCad fibre plate or NiMH chemistries or our new LiFeP04 lithium batteries, our AGV battery solutions are proven to reduce downtime and increase asset efficiency.


As the agv market continues to evolve, li-ion batteries are quickly becoming the standard for powering material handling equipment. They deliver more energy density and longer life cycles than lead-acid battery packs, offering increased productivity to businesses and their clients.

Lithium batteries are also more stable than conventional types of battery. This is particularly important for automated guided vehicles (AGVs) that operate 24 hours a day and require the highest level of efficiency and stability.

Another reason that lithium ion batteries are gaining in popularity for AGVs is their ability to handle the high demands of automated logistics operations without breaking a sweat. Konecranes, for example, offers a long-life battery pack that includes a dedicated quick charging AGM Lithium Battery method as well as management and navigation software to keep agvs running smoothly.

A lithium ion battery can be easily stored in a compact compartment – unlike a lead-acid battery which requires an upright battery bay. This allows you to save valuable space in your warehouse while maximizing the amount of battery capacity you can store.

Additionally, li-ion batteries have a significantly shorter charging time than lead acid. This means that you can recharge your AGVs from 50% to 100% in less than 1 hour. This is ideal for facilities that require opportunity charging, where AGVs need to be charged as they perform tasks throughout the day.

Finally, li-ion batteries are also more durable than lead acid batteries and therefore fewer replacements are required. This can save significant money over time.

Despite these benefits, agv battery technology still has some disadvantages to consider. These include instabilities with overcharging, complex electronics and restricted transportation options.

This means that even though agv lithium battery technology has some advantages, it still may not be the best option for every application. It is best to discuss your agv needs with a battery specialist before you make a decision.

If you are considering an agv li-ion battery, look for an OEM with experience and proven success with li-ion battery technology. This will help you select the right agv battery for your operation, saving you money down the road and avoiding any unnecessary expenses.


In the world of material handling, AGVs and Autonomous Mobile Robots are a game changer for warehouse operations. Having the ability to move materials back and forth continuously without break has the potential to dramatically increase productivity and efficiency, and lower downtime for both the driver and the vehicle.

AGVs are typically powered by lithium batteries, which offer a number of advantages over traditional lead-acid options. Lithium batteries are safer, less expensive and require less maintenance, making them a great choice for automated guided vehicles.

However, they have a few drawbacks, too. Because they are volatile, they require complex electronics to keep their energy current within defined safety limits, which means that the system must be able to manage and monitor many battery parameters.

For instance, the battery should be able to detect the status of the power source, which is vital for AGVs that are moving heavy loads at high speeds and in tight spaces. It also needs to be able to handle charging times that are often short and infrequent.

To avoid these problems, manufacturers need to design their battery systems properly. They need to ensure that the battery itself can withstand the environment where it will be used, and the packaging layer needs to be able to withstand conditions such as heating, kneading, acupuncture, water immersion, vibration and other shocks.

In addition, batteries should be rated according to their safety performance. AGVs that operate in harsh conditions may need to use LFP lithium batteries, which have higher safety performance than NCM lithium batteries.

Another consideration is the external environment where the AGV will be working and charging. If the AGV will work in a humid and dusty environment, it is important to choose a moisture-proof and dust-proof lithium battery.

In addition, lithium batteries need to be able to withstand a variety of environmental factors, including heat and cold. Fortunately, lithium battery manufacturers have developed a wide range of solutions to help their customers achieve optimal performance in the field. From FROST options to lithium iron phosphate (LFP) and ternary lithium batteries, there are a variety of ways to improve the safety of your AGV.


When compared to lead acid batteries, an agv Lithium battery is able to last significantly longer. It can also be charged much faster and more often. In AGM Lithium Battery addition, they are very energy efficient, delivering up to 95% of their capacity without a significant change in voltage delivery.

The lithium battery technology is a step forward in the power supply for automated guided vehicles (AGVs). It offers many benefits that make it the ideal solution for logistics systems of any size, including improved battery performance uptime and low maintenance.

AGVs aren’t finished evolving, however. Just like the LEAF’s battery allowed them to work longer, developments in autonomous driving could soon free factory assistants from the magnetic tape they currently have to follow to reach their destinations.

Another advantage of agv Lithium batteries is their ability to charge at multiple points along their route, rather than requiring workers to plug them in every time the AGV comes near a charging station. This automation cuts down on battery replacement time and improves worker safety.

These agv lithium batteries are able to deliver energy for up to 20 hours of operation between charges, which makes them ideal for warehouses and distribution centers that need to run two or three shifts. This means less downtime, less waste and more productivity for the company.

To help manage the battery lifespan of an agv, it is important to keep Discharge Overload (DOD) levels at 50% or lower. For lead acid batteries this is typically around 1500-1800 cycles, whereas for Lithium the same cycle life is achieved at 80% DOD.

Lastly, it is important to have the right battery charger for your agv Lithium battery. If the charger does not match the battery, it can cause short circuits and overcharging that can damage the battery.

As a result, it is important to choose an agv Lithium battery that is specifically designed for your specific application. This will ensure the safest and most reliable use of your agv Lithium battery.