Choosing an Agv Lithium Battery to Power AGVs
As automated guided vehicles (AGVs) become more popular in production lines and warehouses, battery-powered solutions are becoming a standard. These are safe, quiet and provide AGVs with energy when required.
The battery that powers your AGV can have a major impact on its performance. So what type should you use?
Cost-effectiveness
Having automated guided vehicles (AGVs) and automated material handling robots (AMRS) in warehouses is essential for ensuring a smooth supply chain. However, these autonomous systems require a dependable power source to run properly.
Fortunately, there are lithium-ion batteries available that meet these unique demands and provide a cost-effective solution for many types of logistics and warehouse facilities. Lithium-ion battery technology offers a variety of benefits over other types of batteries for AGVs and other robotic devices, including high energy density, long cycle life, and low self-discharge.
For instance, a lead-acid (LCO) battery used in LCO-equipped automated guided vehicles can last only about 500 cycles before it needs to be replaced. This is not enough time for logistics teams to complete their daily operations.
In contrast, a LiFePO4 battery offers a lifespan that is on average around 3,500 cycles. This ensures that a significant number of replacements can be avoided, which saves businesses money in the long run.
Aside from these long-term benefits, lithium-ion batteries are also able to deliver a higher amount of energy per kilogram than lead-acid batteries. This allows for more power per square foot, which can help warehouses and other facilities maximize their space while minimizing the need to store extra batteries.
Another benefit of lithium-ion batteries is that they are not affected by environmental pollutants. They are environmentally friendly, which is a big advantage for the logistics industry, particularly as more and more companies adopt greener practices to reduce their impact on the environment.
Furthermore, lithium-ion batteries are able to maintain high performance levels even when they’re not being charged. This means that they are able to perform at a higher level than other types of agv Lithium Battery lithium batteries for AGVs and other robotic devices in warehouses, which can result in increased productivity.
In addition, lithium-ion batteries can be recharged much faster than lead-acid batteries. This is especially helpful for AGVs that operate in a warehouse with a fast-paced work schedule. In fact, this is one of the primary reasons why many AGV operators prefer to use lithium-ion batteries in their automated systems.
High energy density
AGV or Automated Guided Vehicles are becoming increasingly popular as more and more warehouse managers are looking for a way to improve their operating efficiency and cut costs. These robots are capable of performing a variety of tasks, including picking and packing, moving products and restocking shelves.
Batteries are an important part of an AGV’s system and can make a significant difference in its efficiency. They can be found in a number of different models and configurations, with the most common being flooded lead-acid or valve-regulated lead-acid (VRLA).
Lithium batteries are increasingly used in AGV applications because they provide an excellent balance of cost-effectiveness, high energy density and long cycle life. The energy density of lithium batteries can range from 260Wh/kg to 300-400Wh/kg, depending on the materials that are used in the battery.
In addition to the increased energy density, lithium batteries are also a more environmentally friendly option for AGVs. They do not emit any vapor or fumes, and they are non-toxic.
As more and more AGVs are being used in various industries, it is essential for them to be able to deliver the highest level of performance possible. To do this, batteries must be able to support high charge/discharge currents, withstand harsh conditions and remain safe and reliable.
For these reasons, many warehouses are turning to lithium batteries for their automated guided vehicles. In particular, the RELiON family of LiFePO4 batteries offers the ideal power source for AGVs.
This lithium-ion technology enables more efficient and flexible operation of AGVs, thanks to their ability to quickly recharge in as little as one hour. This increases warehouse productivity and allows them to reduce idle time, which saves companies money in the long run.
Moreover, the agv Lithium Battery can handle a depth of discharge (DOD) of 80%, ensuring more recharging cycles and longer life. With this, a 100 Ah lithium battery will last for around 2500 recharging cycles, while lead-acid AGM or GEL batteries can only sustain 1500 recharging cycles.
Aside from its energy density and long cycle life, the agv Lithium battery can also be adapted to suit the specific needs of AGVs, including the capacity required, charging strategy, safety features and temperature resistance. This makes it a highly versatile battery for warehouses of all sizes and applications.
Long cycle life
Agv Lithium Battery is an advanced lithium-ion battery system that provides the energy needed to power automated guided vehicles (AGVs). This type of technology offers several benefits, including high energy density, long cycle life and fast charging capabilities.
Aside from being a cost-effective and safe option for powering robotics, AGV batteries have also been shown to increase productivity in manufacturing plants. A simulation study performed by Balyo found that when the batteries were recharged regularly, AGVs’ total productive hours increased significantly.
The company’s AGV fleet is currently powered by SCiB(tm) lithium-ion batteries that provide about 50% longer runtime than lead-acid batteries. This means that they can agv Lithium Battery handle a larger load, reduce downtime and save warehouses money.
In addition, the battery’s long cycle life helps to extend replacement purchase cycles, reducing operating costs and waste. Additionally, SCiB(tm) batteries can be charged in as little as one hour, which can help to reduce idle time and boost productivity.
Another benefit of using lithium-ion technology is that it requires less maintenance than other battery types. This allows manufacturers to focus more on product development and customer service, while also improving operational efficiency and lowering operating expenses.
Unlike other batteries, agv lithium batteries have a very short self-discharge rate. This makes them ideal for use in harsh environments.
Furthermore, agv lithium batteries are also durable and resistant to vibrations, shocks and other impacts. In addition, they can withstand temperatures of up to minus 40 degrees Celsius.
This allows them to work in extremely hot and cold climates, ensuring safety for workers and equipment. This is why agv lithium batteries are often used in food processing, pharmaceutical and manufacturing industries.
Agv lithium batteries are also highly energy-efficient, which can help to minimize the impact of environmental factors on operations. This is especially important for food handling businesses that must maintain strict quality standards and meet industry regulations.
In addition to the lithium-ion technology, agv batteries are typically paired with a battery management system (BMS). A BMS manages the battery’s charge, discharge and overall health. It can also monitor temperature, voltage and other key parameters to ensure safety and efficiency.
Low self-discharge
When choosing an agv battery, it is important to consider the self-discharge rate of the product. This rate will influence the performance and power consumption of the product.
Lead-acid batteries have long been the most common choice for AGVs, but this is changing as more facilities move to lithium batteries. Lithium batteries offer several advantages over their counterparts, including higher energy density, a longer cycle life and more consistent power.
Agvs use a lot of energy, and the battery is a key component for their operation. If the battery isn’t able to provide the energy needed, the system will struggle. This is why many warehouses are switching to lithium batteries for their AGVs.
In most applications, lithium batteries are more energy-efficient than lead-acid batteries. They also have a longer cycle life, meaning that they can support heavier workloads for a long time before replacement is necessary.
Another advantage of an agv Lithium Battery is that it has a low self-discharge rate. This is a good thing because it means that it won’t lose its capacity when it’s idle, so you will have dependable energy no matter how busy the facility gets.
This is especially important for AGV systems that use opportunity charging. In order to maximize efficiency, AGVs should be available at all times.
Compared to lead-acid batteries, lithium batteries have a significantly lower self-discharge rate, making them the ideal choice for the demanding tasks that AGVs perform in the warehouse.
For instance, if an AGV has to wait for 5-6 hours to recharge after its last mission, that is a huge amount of downtime in the warehouse.
In comparison, an agv Lithium Battery only needs 1.5 hours to fully charge from 60% to 100%, which is much easier to manage for the operator and the maintenance staff.
As a result, warehouses that adopt this technology are seeing significant savings and efficiencies, and it’s only going to get better as more facilities make the switch to lithium batteries. The benefits of agv Lithium Batteries are well worth the effort and cost for any facility that wants to improve its warehouse operations.
