Advantages of Using a Lithium Battery in an AGV
There are a few different kinds of batteries used in the AGV industry, but there are some common ones that you’ll see across many applications.
Sealed Lead Acid (SLA) or valve-regulated lead acid (VRLA) batteries are widely-used, non-spillable, maintenance-free, deep cycle batteries that stand up well to low temperatures.
Lithium batteries offer a number of advantages over lead-acid batteries when it comes to utilizing them in automated guided vehicles. For example, they provide a higher energy density and greater stability than lead-acid batteries, which are both important for ensuring an AGV can operate smoothly throughout the day without having to worry about battery problems.
AGV lithium batteries also have a longer lifespan than their lead-acid counterparts, which is an added benefit to consider when planning the installation of your next AGV system. This can save you significant costs over time, as fewer replacements are required.
In addition, AGV lithium batteries can be charged up faster than lead-acid batteries. This makes them a great choice for warehouses and distribution centers that have a lot of heavy workloads that require constant power.
Moreover, they can be discharged up to 50 percent of their capacity without damaging them, compared to lead-acid batteries that need to be monitored closely to ensure that they’re not being discharging to low levels. This can be a time-consuming task, which can negatively impact productivity in the warehouse.
Another advantage of using an agv lithium battery AGM Lithium Battery is that they can be recharged quickly during breaks in operations. This can help reduce the amount of downtime that occurs when AGVs are parked and not in use, which helps to increase efficiency and save money.
Finally, agv lithium batteries can be made from recycled materials, which means they’re environmentally friendly. This is particularly important in industries where sustainability is a priority.
For this reason, many companies are choosing to incorporate an agv lithium battery into their robotic systems. This can help them to save a significant amount of time and money by eliminating the need to monitor lead-acid batteries or water them frequently. Plus, the battery itself can be recycled when it is no longer functioning effectively, making them a green option for any business.
When it comes to safety, AGVs have many built-in features that prevent them from causing harm. These features include cameras, lasers and sensors, as well as the ability to detect objects and people in the work area and adjust routes accordingly.
But AGVs are still not a replacement for human workers. They’re here to help a workforce complete repetitive tasks so they can get high volumes of product out the door more quickly.
That’s where AGVs and lithium batteries go together in a perfect match! Lithium batteries are safer, faster, more energy efficient and provide more power than lead-acid batteries.
Battery Technology for AGVs
Automated guided vehicles use a variety of battery technologies, including flooded lead-acid (SLA), valve-regulated lead acid (VRLA) and gel-cell batteries. Depending on the environment, AGVs can choose a battery type that is best suited for their needs.
Batteries with opportunity charging, or those that can be recharged when it’s needed, have become a popular option for AGVs. They have a deep discharge depth and can hold more power and run longer without needing to be re-charged.
They also have a higher capacity and weigh less than their lead-acid counterparts, which makes them easier to transport. They can also be charged up to three times faster than their lead-acid counterparts, so they can keep up with even the most demanding AGV operation schedules.
Lithium batteries are also much more energy dense than lead-acid and are safer to handle, which is especially important for applications where AGVs may be exposed to hazardous substances or environments. They can withstand more temperatures, have lower self-discharge and do not have memory effects.
In addition, they can be fitted with a range of protection systems that are far more advanced than what is required by international standards. This includes proximity laser scanners, UWB technology and a wide range of other safety features that will keep your AGVs safe from harm while working in your workplace. These safety features are essential for any workplace that uses AGVs or LGVs and are a crucial part of ensuring their safety.
AGVs and other autonomous vehicles work without a human operator, meaning that they need a battery that can provide uninterrupted power throughout the day. Lithium-ion batteries are an ideal option for warehouses and other automated facilities, as they can support a variety of autonomous devices with minimal maintenance.
BSLBATT(r) provides reliable & safe Lithium-ion Iron Phosphate batteries and systems for AGVs that perform high volume, repetitive tasks in tough & demanding work environments. Their lithium solutions deliver the power and energy density, fast charging, smart balance-of-system integration functionality required to support the industry-leading design goals of original equipment manufacturers and the performance and productivity demanded by AGV/AMR outfitters and equipment owners.
Lithium-ion batteries also provide significantly longer life cycles than lead acid batteries, enabling AGVs to continue operating at peak performance for more time. For instance, SLA (GEL/AGM) batteries typically have a recharging cycle lifespan of around 1500 cycles while li-ion batteries can last for over 6000 cycles.
In addition, agv lithium batteries have the ability to handle deeper discharge depths than traditional lead-acid batteries. This enables the use of more than 50% of the capacity, ensuring that AGVs can perform their mission duties for more time before the need to be recharged again.
Agv lithium batteries are also more efficient than other lithium-ion solutions, allowing for faster charge times and shorter overall cycle times. This means that agv battery-powered fleets can operate at a higher travel speed and lift capacity.
OneCharge li-ion batteries are designed specifically for material handling equipment, such as lift trucks, sweepers, scrubbers and ground support equipment. They have been successfully deployed for Pape’s demo AGV trucks, and clients are now beginning to recognize the benefits of AGV li-ion battery technology.
With a reputation for building dependable batteries and battery management systems, JB BATTERY is well-positioned to help AGV/AMR outfitters and equipment manufacturers raise their production quality and increase productivity. This is especially true in applications with heavy lifting capabilities, where the safety of agv battery management can be critical.
AGV/AMR batteries require complex electronics to control the current, voltage and temperature, as well as maintain defined safety levels. This can add time and costs to development and manufacturing, which is why selecting a battery provider that has a strong track record for reliability along with advanced battery management system capabilities can be important.
Maintenance is a term used to describe the work performed on equipment and other assets to ensure they are in good working condition. This type of work is essential to keeping your machinery and equipment running at full efficiency, minimizing downtime, and keeping your business productive.
In general, maintenance can be broken down into three different categories: preventive maintenance, corrective maintenance, and predictive maintenance. Regardless of AGM Lithium Battery the specific maintenance work being done, it is important to follow proper procedures when performing it.
Preventive maintenance is an important part of any maintenance program, as it can help you identify existing issues and prevent them from causing damage to your equipment. This is a great way to keep your equipment running efficiently and reduce costs.
This type of maintenance includes things like routine inspections, cleaning, and washing. It also involves the replacement of components that are worn out or damaged. It is often carried out in between shifts or on weekends to keep your production schedule intact.
These activities are often done by a skilled technician who can do the work quickly and safely. However, it can be costly to hire someone to do this work for you.
Corrective maintenance is a more complex process, as it requires extensive monitoring and testing to ensure the proper functioning of the asset. It can also include the repair of existing issues, as well as the rebuilding of equipment and infrastructure damaged by erosion or corrosion.
Reliability-centered maintenance is another approach to maintaining assets, as it takes into account all possible failure modes for a particular asset and creates a maintenance plan that will increase its availability or reliability. This method can be more expensive to implement than other methods, but it is effective in preventing breakdowns before they occur.
Lithium batteries are a popular choice for AGVs because they can provide more power with less weight and are relatively low maintenance compared to lead-acid batteries. These batteries also have more advanced electronics to keep the battery’s temperature and voltage levels under control. They are also more energy efficient than other batteries, as they can be discharged down to 80% of their capacity without losing performance.