Forklift Battery Supplier
A Forklift Battery Supplier provides world-class products and services to help battery powered forklift users maintain their equipment. Not having your battery regularly maintained can jeopardize performance and life of your forklift.
Forklift batteries are bulky, liquid-filled units that use lead plates and sulfuric acid to generate electricity through a chemical reaction. They require water maintenance and have to be refilled frequently.
Lithium-Ion Batteries
If your business operates in a warehouse or distribution center that runs multiple shifts, you know how important it is to have the right battery on hand to help keep your equipment running at peak performance. Lithium-Ion batteries are a great solution because they require minimal maintenance and can be charged quickly and easily.
Lithium-Ion Batteries are the most common type of electric forklift battery in use today. They are compact and energy dense and are available in a variety of chemistries, including lithium iron phosphate (LFP).
When you purchase a new battery, you will need to find a supplier that has experience with the specific type of battery you need. They will be able to advise you on which battery is best suited for your specific needs and recommend the right size and charger.
Another advantage of Lithium-Ion batteries is that they have a longer lifespan than lead acid batteries. This means you’ll save money on replacement costs in the long run.
Also, they have a higher energy density than lead-acid, meaning you can use less power to lift the same amount of weight with them. This is a big deal in the material handling industry where high productivity and efficiency are king.
In addition, they maintain a consistent voltage level over the course of their discharge cycles, which can help you save 50% in energy. They can also be recharged much faster than lead acid, saving you time and money.
Finally, lithium-ion batteries can be charged in natural periods of downtime, like an operator’s break, called opportunity charging. This allows for continuous use throughout multiple shifts and is a great solution for applications where operators work 24 hours a day.
If you’re ready to transition to a lithium-ion forklift battery, give us a call or send an email. We’ll help you determine which forklift battery is right for your company and provide a quote based on your business’s unique needs. We look forward to speaking with you!
Lead Acid Batteries
If you’re looking to replace a battery on a forklift, it’s important to choose the right one for your specific needs. Both lead acid and lithium-ion batteries are available in different capacities, so Forklift Battery Supplier it’s worth doing some research to see which type will be the best fit for your operations.
A lead acid battery is the most common choice for many businesses. They are less expensive up front and will last longer, but they require maintenance to keep them working at their best.
They are also prone to overcharging, which can create unstable conditions inside the battery, increase pressure and cause thermal runaway. This can be a huge safety risk for both the equipment and the operator.
Lithium-ion forklift batteries offer a more consistent voltage curve over the life of the charge. This means that the battery remains able to provide the same level of power across a full shift as opposed to a lead acid powered unit where performance degrades gradually over time and becomes weaker towards the end of the shift.
These are just some of the benefits that make lithium-ion forklift batteries a better option than lead acid. However, these advantages should be balanced against the costs and circumstances of your business.
The cost of a new battery will vary depending on your operational environment, so it’s important to work with an experienced Forklift Battery Supplier who can help you determine what’s the best fit for you. They can also advise on the best ways to manage your fleet.
Another key consideration is the location of your battery charging station. You will need to ensure that your charger is located close to the trucks that need Forklift Battery Supplier to be charged so that they can access it without too much trouble.
This will also enable the forklift truck to recharge during breaks, such as lunch time or in between assignments. This is known as opportunity charging and has a huge impact on the lifespan of the forklift’s battery.
Maintenance
A well-maintained and properly charged forklift battery can last a long time, maximizing productivity while improving safety at your site. However, if the proper procedures are not followed, the batteries can become damaged and a costly replacement may be necessary.
It’s important to know the proper maintenance and repair procedures for your lead acid forklift battery so that you can extend its life. These procedures will save you money and ensure that you have the equipment you need to get the job done without interruption.
First, a good place to start is by inspecting the battery for signs of corrosion and damage. This will help to identify any potential issues before they become serious, preventing expensive repairs or replacements.
Another key element in extending the life of your forklift battery is cleaning it regularly. This will not only prevent corrosion, it will also protect your warranty.
Washing a forklift battery is a simple task, but it can make a difference. This procedure will remove any sulfate crystals that have built up on the plates, reducing their lifespan and shortening the charge cycles.
Depending on your battery’s specifications, equalizing can also be a part of the maintenance routine. This procedure will balance the acid levels in the cells of the battery. This will help to reverse acid stratification, which occurs when the acid concentration is higher at the bottom of the battery.
This can cause a low-level self-discharge that can corrode the terminals and limit the battery’s capacity. Additionally, if the battery case becomes dirty with accumulated acid, it can create a conductive circuit between the lead posts and the steel battery case, which could shorten its lifespan even further.
A battery’s fluid level should be checked every five charge cycles to ensure it is at optimum capacity. This can be done by opening up the battery and checking each cell to see if it is drained. If it is, add enough water to cover the plastic battery element.
Charging
The forklift battery is the heart of your electric lift truck. It’s important to charge it properly so it can provide the power necessary to keep your equipment moving, and it also helps increase its lifespan.
Charging a forklift battery can be done in a variety of ways. You can do it in the truck itself or in a separate area. It’s best to have a safe charging area with good ventilation. It’s also a good idea to color-code the connectors of your charger to avoid mistakes.
You can also opportunity charge the battery, which is when you plug it into the charger at short intervals during breaks in your shift. This can help you improve the uptime of your electric forklift by reducing the number of charge cycles required each day.
Using a high-quality battery charger is key to making sure your forklift battery stays healthy. The right charger can ensure the battery gets a full charge every time it’s plugged in. It can also prevent overcharging, which can damage your battery and reduce its life.
Batteries that are not fully charged or re-charged regularly will deteriorate quickly, which can lead to safety concerns and reduced uptime for your company. This is why it’s essential to have a proper charging process in place, and you should follow the manufacturer’s recommendations for this.
Another option is to use a special type of charger that is specially designed for forklift batteries. These chargers have a unique system that pumps air into the cells during the charging process to nullify acid stratification and sulphation.
In addition, they’re easier to clean than regular lead acid battery chargers. They’re also more efficient, which means they can save you money in the long run.
The ideal way to charge your forklift battery is to use a dedicated charging station that’s well-ventilated and equipped with fire protection and a way to flush out the electrolyte if it spills during the charge process. Having one station for all your electric forklift batteries is also an excellent way to streamline the charging process and improve uptime.
